Custom plastic injection molding is one of the most popular manufacturing methods globally. It’s used widely in many industries, including medical equipment, aerospace, and consumer products. Custom molding techniques allow you to create precise parts with impeccable quality.
How Does Injection Molding Work?
Understanding how injection molding works can help you make an informed decision about your operation.
The actual process involves a few main concepts as follows:
- Injection molding machines have three main parts – the screw, the hopper, and the heated barrel. They turn plastic granules, pellets, or powder into parts of the required shape, style, and dimensions.
- The plastic goes into the feed hopper, while the screw creates heat.
- At the appropriate temperature, molten plastic is injected into molds to create the required design.
- Repeat injection molding incorporates multiple materials for aesthetic or structural purposes.
- This process requires care and precision from experienced operators.
Benefits of CNC Machining
Although there is an upfront cost to create the molds, they’re used for thousands or millions of parts. This ensures accuracy and enhances the quality of the finished parts.
Here are a few benefits of custom plastic injection molding:
- Fewer steps needed to create parts. This leads to a highly efficient manufacturing process.
- It is highly precise. Injection molding is repeatable and, therefore, reliable, which is a huge improvement over manual machining.
- Produces complex parts quickly. This drives down costs and simplifies the manufacturing of complicated parts and products.
- Powered by CAD. Computer-aided Design software allows manufacturers to design and replicate complicated functions flawlessly.
- Fully automated. This prevents the risk of human error and injury and greatly increases capacity.
Why Manufacturers Choose Injection Molding
Custom plastic injection molding is an effective technique that provides many advantages. Manufacturers choose this process to save costs, increase productivity, and prevent injuries on the factory floor.
QT Manufacturing believes in customer education. The more you know, the better decisions you can make for your company. Here are some of the reasons manufacturers choose us over other injection molding manufacturers.
Impeccable Precision You Can Count On
We have bespoke methods of injecting plastic into the molds for your parts. This minimizes imperfections and improves productivity. When you need identical parts within thin tolerances, you can count on us to complete the job.
Precision is becoming increasingly important across all industries. So, there’s no compromise when it comes to quality. Custom plastic injection molding is in high demand in fields with little error tolerance. From plastic parts in disposable medical devices to intricate aerospace applications, injection molding simplifies and automates complex processes.
Complex Details Are Not a Problem
You may decide to choose injection molding for parts with complex details. This process enables you to create complicated mold designs and provides the processes needed to pick up the smallest detail without compromising quality or speed.
Durability for Stronger Parts
Custom plastic injection molding allows you to improve the resiliency of plastic parts. For example, adding fillers creates stronger parts by reducing plastic density and increasing structural integrity.
Automation for High Efficiency
Many manufacturing processes can be automated. Injection molding can help you move from a manual process to a machine-driven one. Keep human error to a minimum by partnering with our capable team to create parts and achieve higher fulfillment rates.
Wide Range of Materials
Although plastic is the main component of plastic injection molding, you can combine it with other materials for increased durability and flexibility. For example, you can introduce chemical-resistant plastics, thermal plastic rubber, biodegradable and other materials in your process. If you need help designing and sourcing materials, QT manufacturing can help.
Choose the Right Injection Molding Partner
At QT Manufacturing, we serve individuals and companies with custom plastic injection molding services that revolutionize your business and productivity.
Our services include:
- Custom Plastic Injection Molding
- Custom Tooling and Injection Molds
- CNC Precision Machining
- Prototype Solutions
To learn more about how your company can benefit from custom plastic injection molding, contact us at 972-221-0537 today. Get ready to produce high-quality parts and save time, money, and labor!